Automatic layer picker in action

Stationary Layer Picker Solution

The layer depalletizer stands out as a versatile machine, changing pallets by applying side pressure and lifting loads. This fully automated machine can handle and split delicate products. It is possible to manage weights up to 1.500 kg.

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Mobile Layer Picker Solution

The mobile layer picker is an electric trolley equipped with tiller controls. It is compatible with gel or lithium batteries. It enables rapid pallet changes and load splitting in tight spaces, eliminating the need for a dedicated area.

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Taking Layer Picking to the Next Level: The Falcon Wings Splitter

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Commonly Asked Questions

Layer picking is a warehousing and distribution center order picking method that allows for the selection and relocation of an entire layer of products in a single operation, rather than picking individual items. This approach is common when managing high-volume and fast-moving products. It enhances operational efficiency and productivity.

“Layer picking” is a material handling procedure where it is possible to gather a layer of products and place it onto a pallet in one operation, rather than individually selecting cases. Layer picking has the potential to significantly enhance operational efficiency and reduce labor expenses, making it a suitable choice for high-volume mixing or staging tasks.

If you’re seeking to optimize your warehouse or distribution center, layer picking may be an ideal solution. It can enhance supply chain efficiency and minimize physical labor.

A picker forklift, or order picker, is a type of forklift employed for order picking tasks. It can elevate the operator to the level of the product or shelving, enabling them to conveniently retrieve items from high shelves or racks.

Picker forklifts are commonly used alongside conveyor systems or other automated equipment to enhance operational efficiency and productivity.

An order picker is a type of forklift for order picking tasks, whereas a traditional forklift is a more general-purpose material handling equipment. The primary distinction between the two lies in the fact that an order picker can raise the operator to the height of the product, simplifying the process of picking items from high shelves or racks.

An illustration of a layer picking operation might involve the selection of an entire pallet layer containing a particular product, such as boxes of a specific size or weight, and subsequently positioning them onto a pallet or within a container.

Layered pallets are pallets that have multiple tiers or layers of goods or products stacked on top of each other. Each layer can consist of either identical or different products. Layers typically have layer pads or separators among them, in order to prevent damage or movement during transportation.

Layered pallets find frequent application in various industries, including manufacturing, warehousing, and logistics.

What does the term ‘layer picker’ refer to?

A layer picker is a picking equipment employed for selecting cases in layered arrangements and then transferring them onto a conveyor or stacking them onto pallets. This equipment is typically utilized in industries characterized by large SKU lot sizes, such as the beverage or food industry.

Side Press Splitter – The Alternative for 2023

The “Side Press Splitter,” a member of the pallet changers‘ family, presents an alternative to the layer picker forklift attachment. It excels at separating stacks of products safely and efficiently. Additionally, it can facilitate pallet exchange by delicately pressing and lifting the products, enabling the operator to swap the pallet beneath. This process involves lifting the product with the assistance of two platforms that secure and elevate it from the pallet, followed by transportation and release onto the new pallet.

Adjustable Pressure

The Side Press Splitter includes an adaptable pressure system, granting the operator precise control over the pressure. You can achieve this control through a pressure gauge or a preset pressure selector with four positions. This innovative approach applies gentle pressure to the load, utilizing a black mousse material capable of safely handling fragile products with weights of up to 3,300 pounds. Also available as a stationary solution.

Explore the Benefits of the Side Press Splitter

While layer picker forklift attachments have their advantages, the Side Press Splitter, which closely resembles the Mobile Pallet Changer, offers a superior solution for layer separation:

The Advantages of Utilizing a Layer Picker for Pallet Changing

1. Compact Design to Conserve Space

The Side Press Splitter offers a space-saving solution, demanding less floor space compared to a layer picker forklift attachment. Its mobility allows for effortless relocation and positioning within a facility, providing flexibility and efficiency in material handling operations, eliminating the need for a forklift.

2. More Rapid and User-Friendly

The Side Press Splitter outperforms a forklift with an attachment in terms of speed and ease of use. It can execute pallet changes in as little as 30 seconds, thereby reducing downtime and enhancing productivity. Furthermore, it demands minimal training for operation, rendering it a straightforward and user-friendly choice for material handling operations.

3. Gentle on Products, No Damage

The Side Press Splitter serves as a non-damaging solution for product handling. Its gentle, side-to-side pressing motion facilitates the transfer of products from one pallet to another, effectively eliminating the potential for product damage. This attribute is especially critical for fragile or high-value products that necessitate delicate handling.